CATEGORY
INKS
An Integrated Automation, Filling, and Energy Management Solution for Ink Plants
In a large-scale ink production plant project, Longtec leveraged its extensive experience in industrial automation and process digitalization to deliver a comprehensive, efficient, and intelligent solution. The newly built plant, which has been put into operation in recent years, is designed as a digitalized, smart, and environmentally friendly manufacturing base, ranking among the leading facilities in the industry both domestically and globally.
Fully Automatic Filling Solution
Based on the specific process characteristics of ink materials, Longtec provided a fully automatic filling system featuring high accuracy, high stability, and high efficiency. The system enables fully automated operations covering empty container conveying, automatic filling, and palletizing into storage.
By significantly increasing production capacity, the system also effectively reduces manual operation errors and material loss, helping the customer achieve substantial improvements in both product quality consistency and production efficiency.
Automatic Control and Production Management System
Longtec’s automatic control system realizes the integrated operation of manufacturing process management, production control, and quality monitoring. Tailored to ink production processes and requirements, the system ensures stable and controllable operations while maintaining a high level of flexibility. It enables comprehensive data acquisition, processing, storage, analysis, and management across all production stages, providing a solid foundation for refined and data-driven manufacturing management.
Energy Management System
To support green and low-carbon manufacturing, Longtec implemented an energy management system that performs real-time monitoring and in-depth analysis of water, electricity, and gas consumption. This system enables refined energy management and dynamic optimization. It consists of five core functional modules:
· Equipment Monitoring: Real-time and historical data visualization, power distribution monitoring configuration, and equipment utilization statistics;
· Energy Consumption Analysis: Multi-dimensional energy analysis, energy accounting for different product categories, and generation of energy efficiency evaluation and optimization recommendations;
· Alarm Center: Coverage of limit-exceeding, offline, equipment, and demand alarms to enable early risk warning;
· Report Services: Export of equipment reports, energy unit reports, and customized reports;
· System Management: Configuration of home pages, user permissions, and equipment parameters.
Project Value
Throughout the project implementation, the Longtec team ensured successful delivery through professional technical solutions, efficient engineering execution, and reliable after-sales service. The successful operation of this project fully demonstrates Longtec’s comprehensive capabilities in automation and digital solutions for the ink industry, and further strengthens its position in delivering high-end solutions for the process industries.
